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U.S. Steel — Ecorse ASU

A large air separation unit on an older design, held for an extended period, then returned at full speed to serve a steel operation.

Location
Ecorse, Michigan
Industry
Industrial gas / steel supply
Project type
Air separation unit
Role
Project Controls Engineer
Lifecycle phase
Restart & recovery planning
Career stage
White Martins / Praxair — Project Controls

Restarting a project is not the same as resuming a schedule

Context

The project had remained on hold for an extended period before returning at full speed, creating a recovery environment rather than a continuation.

The execution problem

The existing baseline and its assumptions no longer described execution reality — supplier status, design vintage, resources and sequence had all moved.

Approach

Re-planning against current conditions rather than reactivating a historical baseline, followed by contractor coordination and progress control aligned to the revised path.

A project returning from a long hold must be replanned against today's reality, not simply restarted from yesterday's baseline.